Introduction:
The sublimation opener is a basic tool with personalization. Behind their simplicity lies the precise manufacturing process. Let’s dive into the key steps of making a sublimation opener.
In the production process, we need to pay attention to many details, such as the quality of the sublimation coating, the uniformity of the spraying, the baking temperature, each factor will affect the use effect of the opener, so before introducing the production process, we first understand how to determine the quality of a sublimation opener.
1. Material Selection:
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- Low-quality sublimation opener: may use low quality stainless steel, easy to rust or deformation, may have a short service life.
- High-quality sublimation opener: the selection of high quality stainless steel, corrosion resistance, durable, not easy to rust or deformation, long service life.
2. Rust resistance:
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- Low-quality sublimation opener: may be improper stainless steel surface treatment, easy to rust.
- High-quality sublimation opener: anti-rust treatment, smooth surface, not easy to rust.
3. Water absorption:
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- Low-quality sublimation opener: no water absorption or poor water absorption, can not protect the desktop.
- High-quality sublimation opener: strong water absorption, moisture quickly dry.
4. Coating Integrity:
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- Low-quality sublimation opener: Uneven coating.
- High-quality sublimation opener: Evenly coated surface.
5. Non-Adhesion of Coating:
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- Low-quality sublimation opener Improper baking temperature may lead to incomplete drying of the coating, causing sublimation paper to stick to the surface, rendering the opener unusable.
- High-quality sublimation opener: Sublimation paper should easily separate from the opener after printing.
6. Print Quality:
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- Low-quality sublimation opener: the printing pattern is fuzzy, the color is not bright, the details are not clear, and it is easy to fade or peel off.
- High-quality sublimation opener: clear pattern printing, bright color, rich details, good durability, not easy to fade.
Workshop Conditions: Dust-free Workshop
Sublimation opener products are manufactured in specialized clean room environments equipped with state-of-the-art machinery such as Hand sprayer, baking oven. This pristine environment ensures optimal product quality and consistency throughout the manufacturing process.
Process 1: Material Selection
We choose high quality corklets made of durable stainless steel materials. These blanks were chosen for their smooth surfaces and rugged properties to ensure a long life.
Process 2: Surface Preparation
Before printing, opener is thoroughly dusted. This ensures a clean surface free of particles that could affect the quality of the print.
Process 3: Hand Spray Coating
Skilled workers manually apply a special sublimation coating to each cutting blank. This ensures a uniform coating thickness, which is essential for vibrant and detailed prints.
Process 4: Baking
Once the coating is applied, the opener are baked in high-temperature ovens to cure the coating and bond it to the surface. This baking process ensures durable adhesion and enhances the longevity of the printed designs.
Process 5: Cooling
After baking, allow the opener to cool slowly to stabilize the coating and prevent deformation. This cooling process is essential for maintaining the integrity of the openers.
Process 6: Quality Inspection Packaging
Trained inspectors carefully inspect each bottle opener to ensure that it meets quality standards. Each bottle opener is individually packaged to ensure no wear and tear during transport.
Storage and Transportation
The finished products are then transferred to our warehouse for storage, where they await distribution to customers worldwide. With ample inventory and flexible shipping options, we can meet the diverse needs of our customers and ensure timely delivery.
Conclusion:
The manufacture of a sublimation bottle opener is a precise process that combines craftsmanship with modern technology. At LeadSub, we pride ourselves on our meticulous approach to ensuring that each bottle opener meets the highest quality standards. Explore our range of openers and elevate your brand with our quality products.
